Johnson Plastics’ mold process is unique to other foam makers in the industry. Through much research and developments, we have fine-tuned our process enabling us to produce hard molds with different grains in the face. This gives us much higher consistency in every aspect of the process.

We are able to produce parts with high tolerance issues where traditional silicone molds cannot. The two piece mold also offers the ability to apply l or plastic inserts and plastic composites for strength directly in the molding process. This leads to another advantage of the hard molds... durability. Silicone molds only last, at best, a couple hundred good pours. The advances in our mold process has given us the ability to guarantee our molds for the job life. The updates of our release coatings plus the temperature resistance of our interior skins give us clean molds every pour, which enables the mold to have such a long life. Average mold costs run between $1000 to $2000 dollars which is minimal for a mold guaranteed for the life of the job.